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Modelize.
The core map is generated.
We split hulls into panels optimized to minimize core waste.
Features such as chamfers, cut-outs and inserts are marked out in drawings.
Panel shape and thickness analyzed and spring-back correction applied.
Software converts drawing to control program for adaptive mould.
Shape.
Full and partial sheets are thermoformed.
Trimming lines and cut-outs are marked out using laser projector.
Panels are manually trimmed and chamfered to net shape and labelled according to core map.
Inserts and other features are CNC machined.
Parts are labelled according to core map.


Assemble.
The 3D core map is provided to the customer.
A work instruction is provided on the core fitting procedure.
Physical support on the installation offered as an optional extra.
Testimonial
''Shaped Foam Kit is definitely a great improvement in terms of core performance, weight saving as well as surface finish. The beSpline products are a game changer for the marine industry, and their advantages will be of interest in many more composites applications.”
JP Mouligne
Head of sales Americas Gurit (USA) inc.
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