Services Sectors

The most innovative way to curve composite material.

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Architecture

bespline enables unique shapes in a range of lightweight, structural materials and finishes — wood, stone, flax fiber, etc. — with thermal and acoustic insulation, fire resistance for exterior facades, interiors, ceilings, stairs, and bespoke applications.

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Marine

bespline’s Shaped Foam Kits are ≈5X faster to install and save 20-25% weight, while curved laminates and wood veneers without molds reduce costs, lead time and waste for interiors as well as hulls, decks, and other structures.

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Aeronautics

bespline enables affordable one-off production of projection domes and cockpit simulators, but also opens possibilities for eVTOL and other aircraft interiors and exterior structures as well as propeller blades.

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Innovation

From customized motocross tracks to novel alternatives for renewable energy, bespline helps to actualize the unique visions of disrupters and innovators as a partner for affordable, sustainable production.

Mission Statement

Your world isn't flat
— we can help.

We lower barriers for companies to implement bespoke 
shapes and solutions using innovative materials, digital automation, and the latest technologies.

A curved building

Technology

We eliminate the time,
cost, and waste of molds.

Our reconfigurable system creates your CAD file shape in minutes.
Our adaptive molding system uses a membrane on top of digitally-controlled actuators to produce smooth singly- and doubly-curved surfaces on which we thermoform, mold, and cure 
a wide range of materials.

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Portfolio Photo Gallery

Renowned boatbuilder Lyman Morse used bespline’s Shaped Foam Kits to speed construction and improve properties of a 68-ft composite sailboat hull.

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This composite cockpit is made from 7 vacuum-infused GFRP sections assembled with a metallic frame in several weeks at a fraction of the time and cost of conventional manufacturing.

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The customized curved panels are produced directly from CAD files, produced without a mold, joined and finished to customer specifications.

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Instead of hauling in and out loads of dirt, bespline enables X-Track’s patented approach to motocross with lightweight, modular composite sections with less lead time and cost.

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X-Track motocross sections are curved to order using resin-infused composite structures on aluminum tracks finished with a traction-grit surface.

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For simulators, bespline supplies large, smooth curved surfaces for projecting images without building a mold, saving tens of thousands of dollars and enabling manufacturers to produce one-off units with profit.

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Even for large and complex shapes, bespline produces curved systems per CAD drawings and can attach these to deliver large bespoke structures.

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For this unique stair project, bespline produced 28 custom curved interior and exterior cladding sections which meet ASTM E-84 fire regulations and feature a unique metallic paint finish.

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bespline enables aesthetic but efficient sound dampening that meets ASTM E-84 and UL 94 fire-resistance requirements. Recycled core material can be used to provide more stiffness for horizontal installations.

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bespline is working with leaders in acoustical systems to deliver novel aesthetics, performance and sustainability.

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bespline can shape any kind of foam core, plain or perforated, eliminating the need for cuts which waste resin, increase weight and lower performance.

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Shaped Foam Kits enable Boston Boatworks to speed layup and start a new BB series boat every 6 weeks.

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Testimonials

bespline’s Shaped Foam Kits allow us to cycle our molds quickly for serial production while saving weight and improving our hull properties — without the time and labor of traditional thermoforming.

Scott Smith, CEO, Boston Boatworks

Testimonials

bespline products are a game changer for the marine industry and offer advantages for many more composites applications.

JP Mouligne, Head Of Sales Americas, Gurit (USA) Inc.

Testimonials

The innovative manufacturing technology offered by bespline is opening a wide range of possibilities for our domes. By eliminating the tooling cost and related production leadtime, bespline now makes unique design and fast pace projects feasible.

George T. Forbes, CEO, Immersive Display Solutions

Our Collaborators

bespline considers our suppliers and clients our collaborators to enable what previously wasn’t possible, affordable, 
or sustainable.

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Our Commitment

Sustainability

Bespline eliminates waste and landfill from 
molds via a reconfigurable molding system 
that minimizes energy use and carbon footprint while developing bio-composites, recycled and recyclable material options 
for a uniquely sustainable alterative in composites manufacturing.

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